Products

DESCRIPTION

Overview

Basic Info.

Model NO.	STN-1600
Controlling Mode	Artificial
Automatic Grade	Automatic
Power Source	Mechanical Drive
Precision	High Precision
Certification	CE, ISO 9001
Condition	New
Machinery Test Report	Provided
Punching Capacity	1600 Tons
Colour	Customizable
Core Components	Bearing, Pump, Gear, Motor, Gearbox, PLC, Pressure
Usage	Pressing Metal Products
Transport Package	Standard Export Package
Specification	STN-1600
Trademark	Qiao Sen
Origin	Jiangsu, China
HS Code	84629910
Production Capacity	200/Year

Product Description

Product Description

STN series is Straight Side Tie Rod Frame 2-Point & 4-Point Mechanical Eccentric Gear Press Machine.This series presses are large stroke length,which are great for large stamping parts. Application such as appliances panels or automotive body panels parts are commonly stamped on these press machine. It can also be used on any type of application where long forming or drawing is required. It is common that in the production it would requires robotic system or 3-axis transfer systems devices to transfer parts between presses, so the long stroke also serve as time window for the parts handling systems. QIAOSEN STN Press is great for large progressive stamping, through the windows 3-axis transfer stamping, and press to press robotic integrated applications.STN series presses are produced by Qiaosen machinery, which built to meet or exceed JIS Class 1 accuracy standards. Qiaosen adopt high strength steel frames and Quenching & Grinding Process for Slide-Guide,which can make the press machine have minimizing deflection and high accuracy and provide increased tool life.Forged 42CrMo alloy material crankshaft ,precision-machined gears and other drive train components are designed for smooth power transmission, quiet operation and long life. Qiaosen adopts "8-Points Slide Guiding" ,its makes the presses has the characteristics higher accuracy and stronger stability. It Can be option equipped with Die Doors, Quick Die Change System, and Moving Bolster to make production safer, more efficient, and more convenient.

Product Parameters

Specifications	Press capacity	Rating Point	Slide stroke length	Slide strokes per minute	Slide strokes per minute	Max die height	Slide adjustment
UnitUnit		Ton	mm	mm	S.P.M	mm	mm
STN-1600	S-type	1600	13	800	10~18	1200	500
Platform Size (Optional)			Trolley Height	Side opening(width)	Main motor power	Air pressure	Press accuracy grade
1	2	3	mm	mm	KW*P	kg*cm²	Grade
3500*1600	4000*1600	4500*1600	650	1600	185*4	6	JIS 1

Standard Confirguration

>	Hydraulic overload protection device	>	Air blowing device
>	Electric slider adjusting device	>	Mechanical shockproof feet
>	Variable frequency variable speed motor (adjustable speed)	>	Mis-feeding detection device reserved interface
>	Electronic cam device	>	Maintenance tools and toolbox
>	Digital die height indicator	>	Main motor reversing device
>	Slider and stamping tools balance device	>	Light Curtain (Safety Guarding)
>	Rotating cam controller	>	Wet Clutch
>	Crankshaft angle indicator	>	Electric grease lubrication device
>	Electromagnetic counter	>	Touch screen (pre-break, pre-load)
>	Air source connector	>	Mobile electric control cabinet and console
>	Second degree falling protecting device	>	LED die lighting
>	Forced Thin Re-Circulating Oil Lubrication System Device	>	8-Points Slide Guiding

Optional Configuration

>	Customization Per Customer Requirement	>	Tonnage Monitor
>	Die Cushion	>	Die Doors
>	Quick Die Change System	>	Moving bolster
>	Turnkey System with Coil Feedline and Automation System	>	Anti-Vibration Isolator

Our Advantages

High strength steel frames
with small deformationSlide rail adopt high frequency quenching technology,
its hardness could reach HRC45 degree or more.
Advantage: perfect wear resistanceThe gear shaft is made of high-strength alloy,
all tooth surfaces are treated with medium frequency
Advantage: small wear, high accuracy,long service lifeCrankshaft
Alloy 42 CrMo Material
Advantage: 1.3 times Stronger than 45 steelBall Seat
Japanese grade TM-3 sintered copper alloy
Advantage: less failure rate with sawtooth ball

Features

1. The press frame is composed of three parts (cover, middle platform body, and base), and finally connected with a reinforcing rod to form a solid lock.
2. The frame and slider have high rigidity (deformation) of 1/9000: small deformation and long accuracy retention time.
3. Presses below 600 tons use pneumatic wet clutch brakes (unibody), while presses above 800 tons use dry clutch brakes (split-type).
4. The slider adopts 8-points slide guiding, which can bear large eccentric loads, ensuring long-term and stable maintenance of stamping accuracy.
5. The slide rail adopts the "high-frequency quenching" and "rail grinding process": low wear, high precision, long accuracy retention time, and improved mold service life.
6. Adopting a forced thin oil circulation lubrication device: energy-saving, environmentally friendly, equipped with automatic alarm function, which can increase the stamping frequency by adjusting the oil volume.
7. The crankshaft is made of high-strength alloy material 42CrMo, which is 1.3 times stronger than 45 steel and has a longer service life.
8. The copper sleeve adopts tin phosphorus bronze ZQSn10-1, which has a strength 1.5 times higher than ordinary BC6 brass. It adopts a highly sensitive hydraulic overload protection device, which can effectively protect the service life of the punching machine and mold.
9. Standard Japanese SMC pressure regulating valve, oil mist filter, and air filter.
10. Standard configuration: German Siemens touch screen and Siemens motor.
11. Optional die cushion.
12. Optional Moving bolster

Exhibition

Packaging & Shipping

After Sales Service

> Training:
Qiaosen provide complete training for our aboard customers through Internet so that operators, supervisors and maintenance team could know well of operation and maintenance as well as simply trouble shootings.
> Maintenance:
Qiaosen in-house maintenance department are responsible for internet inspection and suggestion immediately. If the remote guidance couldn't solve the issue, we will arrange the professional engineers to the door for maintenance by paid service.